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Steam Intro

October 29 2007
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Welcome to Elklight/WABO

October 17 2007
 



Steam Intro



For the initial version, we'll be introducing both steam and diesel powerplants. Expanding to sail is a possibility in the future, but something that we're not focusing on at this time.

Steam

The first engine we're introducing is a simple and substantially overbuilt single cylinder double acting engine.


  • Single Cylinder, Double Acting

    • Cylinder Volume = .04 m^3
    • Piston Area = .125 m^2
    • Piston Stroke = .32 m
    • Overall Mass = ~900 kg
    • Design Operating RPM = 250
    • Max Operating Pressure = 1100 kPa
Running with a 25% cutoff, this engine can economically produce in the neighborhood of 60hp(50 kW).

The engine uses a Stephenson Valve Gear, with a working reversing lever (Johnson Bar if you prefer) and adjustable valve throw and eccentric position. Power output is a function of these parameters, and we're working on a way to integrate an indicator* into the tool set.




Boilers

The first boiler we're implementing is a 60BHP firetube Scotch Boiler design.
60BHP Scotch Firetube Boiler

  • Boiler Cylinder
    • length = 1.6m
    • diameter = 1m
    • mud well volume = .18
    • steam dome area = .01m^3
    • total volume = 1.44m^3
    • total usable volume = .91m^3
    • low water volume = .81m^3
    • max capacity in gallons = approx 240 U.S. Gallons
    • minimum safe capacity in gallons = approx 213 U.S. Gallons
    • weight empty = 1545 kg
    • weight full = 2455 kg
  • Firetubes

    • 124 tubes
    • length = 1.3m
    • diameter = .02m
    • tube surface area = 10.12 m^2
    • tube volume = .05m^3
  • Firebox
    • length = 1.6m
    • diameter = .47m
    • surface area = 2.21m^2
    • volume = .277m^3
    • dry back area = .16m^3
    • flue volume = .04m^3
    • total heating volume including tube = .54m^3
    • total heating surface area = 12.21m^2



The boiler is equipped with a sightglass in addition to 3 working gauge cocks in case the sightglass gets gummed up with mud or other sediment - highlighting the importance of regular maintenance.



*A Steam Engine Indicator is a device that attaches to a cylinder (or a port that comes from the cylinder) and plots the cylinder pressure against the piston position. What you wind up with is a graph that can tell you a lot about your valve timing, engine pressure and other things you'll need to tweak the engine. We'll talk more about this later.


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